Westrock — Original Quality PartsChile Request a quote ES
Original Quality Parts since 1981
Engineering, supply and remanufacturing for large-scale mining

Authorised Dayton-Phoenix distributor since 2004 and Regal Rexnord since 2006. Office in Santiago, workshop and warehouse in Antofagasta, remanufacturing plant and stock in Little Rock.

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Electric shovels
Shovel transmissions P&H 4100 and CAT 7495

New propel gearbox for the 4100XPB and XPC, and CAT 7495 transmission remanufacture at our Antofagasta workshop. Inspection dossier and certificate of conformity per unit.

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Shovel brakes
The original manufacturer's brakes

Industrial Clutch is the OEM supplier of shovel brakes to Komatsu (P&H) and Caterpillar (Bucyrus). Westrock is its authorised distributor and remanufacturing centre in Chile.

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Plant
Crushing, milling and power transmission

Major components with a per-piece quality dossier and independent inspection before shipment. Regal Rexnord clutches, brakes and backstops.

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Request a quote Mine Plant Antofagasta service

Find your part

Search by original part number or by equipment model.

Mine · Electric haul trucks

Traction and dynamic braking, end to end

Komatsu 830E, 930E and 960E, and CAT electric-drive fleets. Dayton-Phoenix states in its catalogue that it is an OEM supplier to both GE and EMD for dynamic braking resistors — the same ones the truck leaves the factory with. Westrock has been a distributor since 2004, supplying Komatsu USA since the 1990s and Komatsu Chile since 2004.

Resistor elements in the truck grid
Dynamic braking

Resistor elements

Radial, J-style and box elements, to the original part number.

  • Komatsu 730E · 830E · 930E · 960E · 980E
  • CAT 793 through 798 AC
  • 20,000-hour TBO
Remanufactured grid ready for dispatch
Reman

Complete grid

Complete grid with new resistors and blowers remanufactured by exchange: structure, diffusers, bus bars, new insulators and wiring.

  • Improved original design
  • Ready for lifting and installation
APEX-930 fitted to an electric haul truck, first installation 2025
Engineering improved

APEX-930

Direct-replacement radial grid for the 930E-4, solving the heat problems of the original design. Optimised airflow, no structural modification.

  • 32% lower insulator temperature
  • 766 kg lighter
  • Service life over 30,000 hours, 2-year warranty
  • Over 6,000 field-test hours at 100% results
  • The same design has been observed to 90,000 hours on CAT
APEX-790 radial module under remanufacture, on its work stand
Engineering improved

APEX-790

Radial dynamic braking module for the CAT electric-drive fleet, directly compatible with the original. We cover the complete module and its spares.

  • CAT 795F AC · 798 AC and the rest of the series
  • Direct compatibility with the original
  • Module spares
  • Only radial-module reman authorised in Chile by the factory
Remanufactured blowers in the workshop
Reman by exchange

GE 5GY19 blowers

Complete dual assembly, rebuilt and bench-tested before dispatch.

  • 930E-4/4SE · 830E AC · 960E · 980E
  • 20% more life than third-party remanufacturing on the market
  • 30-minute test at 2,500–3,600 rpm
Control cabinet under remanufacture
Reman

GTO / IGBT control cabinet

17KG531 / 17KG535 / 17KG498E1 cabinets: structural repair, factory updates, blasting and paint.

  • Rectifiers, exciters, phase modules
  • Power supplies, card racks, reactors
  • Sale or exchange, bench-tested
Traction system spares warehouse
Traction electronics

GE / Wabtec components

Contactors, phase modules, control cards, IGBTs and shunting resistors to original specification.

  • Over 300 part numbers in stock
  • Siemens SIBAC IGBT in 3 weeks
  • Our own test benches
Mining operation at sunset
2027

SYNC hybrid platform

Built on the APEX platform: battery and radial grid, a decarbonisation route without changing trucks.

Mine · Cab remanufacturing

Remanufactured cabs: exchange in two weeks

Complete teardown, structural repair, blasting and powder coat, new hardware, ROPS re-certified by an engineering firm and functional testing on traction-system simulators before dispatch. Final configuration always comes from your own cab, so discrepancies cannot happen.

The plastic centre console and the old selector are replaced with a metal console and a contactless three-position electronic shifter. A sound-insulation kit comes as standard, which the original cab never had.

2-week express — with core in stockROPS re-certifiedAll series, except the -5
Remanufactured cab, front and rear views
Mine · Electric shovels

Brakes, swing, and what the original design never fixed

P&H 4100 and 2800, CAT 7495. Authorised distributor for Industrial Clutch, the OEM manufacturer of shovel brakes, and authorised remanufacturing centre in Antofagasta.

Technical cutaway of the LKB brake
Brakes

LKB brakes — four applications

All four shovel applications — propel, hoist, crowd and swing. New, refurbishment kit or core exchange.

  • Extra-thick friction discs
  • Multi-spud airtube, low inertia
  • Only authorised BKT reman in Chile
Our own engineering

Dipper latch

Latch bar redesigned by Westrock engineering, with its spare parts. Eliminates the recurring failure and the unplanned downtime it causes.

Major component

Swing ring gear

Swing ring gear, rollers, races and improved swing shaft, with roller circle retrofit kit. The ring gear is manufactured to your drawing at a partner gear works, ISO 9001:2015 certified and an AGMA associate member. Before any steel is cut, our engineers take site measurements and 3D laser scans.

  • Alloy steel casting, normalised, oil quenched and tempered
  • AGMA Q12 accuracy class or higher, surface finish below 0.8 Ra
  • AGMA calculation with KISSsoft and finite element verification
  • Non-destructive testing after proof machining
  • Technical databook per unit; one engineer oversees installation
  • Swing shaft with positive stop
Mine · Electric shovels

Shovel transmissions — P&H 4100 and CAT 7495

For the P&H 4100XPB and XPC, the three-stage planetary propel gearbox as a complete new unit: interchangeable across the fleet wherever the 47-spline output socket is fitted, superseding the original 100J5800F5 and equivalent to the R65350F2. For the CAT 7495 shovel, transmission remanufacture at our Antofagasta workshop. Every unit ships with its inspection dossier and certificate of conformity.

Transmission geartrain under assembly
Shovel transmission geartrain under assembly at the factory.

Where the original design uses a fabricated, induction-hardened input gear, the Westrock unit runs a one-piece carburised and ground geartrain with a 25° input pressure angle in place of 20°. Second and third stage ring gears are forged rather than cast, and the unit runs standard bearings throughout instead of the proprietary output bearing.

The third-reduction carrier is designed to maintain centre: the original can drop and rub the case when switching between forward and reverse, contaminating the oil with wear particles. The dossier travels with every unit — dimensional control against drawing, ISO 10816 vibration acceptance, material certificates and a no-load test run before final release.

New unit, in stockInspection dossier per unitCertificate of conformity
Mine · Undercarriage

Fix the geometry, not just the metallurgy

The 4100XPB/XPC gained roughly 250 tonnes over the 4100A it evolved from; the 11-inch roller path never widened. Harder steel on the same geometry only delays the result.

The engineering fix — dimensions and materials

Undercarriage

13-inch roller path system

Widens the contact area to return ground pressure to the historical range. Minimum 20% more wear life, with only a clearance modification at the front idler fork.

Undercarriage

Full-width guide rails

The original rails are 10 inches wide on an 11-inch path: they groove every shoe and edge-load every roller. Full-width rails give 15 to 20% longer rail life and add to every other component.

Undercarriage

Shoes, rollers and idlers

More steel where the machine wears.

  • 7.19″ pin lugs against the original design's 6.19″
  • 6″ of roller support against 4″
  • Deep case hardened rollers, 50+ HRC
  • Forged 4340 rear idlers
  • ToughMet bushings, 30,000 hours documented
Undercarriage

Metallurgy fitted to wear mode

18% Mn EVIII shoes as standard, work-hardening and dye-penetrant inspected, or alloy steel with induction-hardened paths, pins and pin holes. The choice runs through the whole undercarriage.

Hydraulic shovels

PC5500 and PC8000 undercarriage

The complete track group — shoes, links, rollers, idlers, sprockets — with a technical data sheet per line. Equivalent standard, or improved option with forged 50+ HRC rollers, grease ports and induction-hardened shoes.

Warranty

Shoes to 25,000 hours

The life the engineering supports is written into the warranty. Measured at your own planned inspections, cost per hour reported jointly.

Common failures of the original design

What breaks, and why

We don't just replace the part: we fix the problem. Every failure on this wall has a dimensional or metallurgical correction in the Westrock line.

Photographs from site inspections. Every component in the line is 100% interchangeable with the original.

Mine · Programmes

Component exchange

Hand over the core, take the ready unit. Downtime is reduced to the changeout window and the repair leaves the critical path.

Shovels

Shovel brakes

Propel, hoist, crowd and swing. Factory-certified reman, in Antofagasta.

Shovels

CAT 7495 transmission

CAT 7495 shovel transmission remanufacture at our Antofagasta workshop, with an inspection dossier per unit.

Trucks

Cabs

Komatsu 830E, 930E and 960E — all series, except the -5. Core in stock, ready in two weeks ex-works.

Trucks

Dynamic braking system

Complete grid and blowers. CAT 790 series, Komatsu 930E, 830E and 960E.

1981
Supplying original quality parts
2004
Dayton-Phoenix distributor
2006
Regal Rexnord distributor
766 kg
Lighter than the original assembly — APEX-930
Zero
Recorded failures in forged Westrock tumblers, 20 years
Zero
Recorded failures in one-piece rear idlers, 25 years
Plant · Crushing

Major components, with a manufacturing dossier

Bronze bushings and sleeves, frames, heads, bowls, shafts, eccentrics, gears and pinions. Equivalence engineering with dimensional control, material certificates and a dossier per component.

Machined bronze components
Bronze

Bushings and sleeves

Eccentric, spider and head bushings, sleeves, bearings and thrust washers.

  • CuPb15Sn8 · CuPb20Sn5 · C93800 · C95400
  • Centrifugal casting, final CNC machining
Pitman body under manufacture
Steel and forging

Major castings and forgings

Frames, heads, bowls, rings and counterweights in casting; main shafts, eccentrics and countershafts in forging.

Machined ring gear
Gears

Ring gears and pinions

Spiral bevel ring gears and pinions, with tooth contact verification.

Equipment we cover

Primary gyratories
  • Metso Superior MKII / SG — 54-75 · 60x89 · 60x110
  • ThyssenKrupp KB 63x89 · 63x114 · 54x75
  • Fuller Traylor 60x110 · 60x89
  • Allis Chalmers 54x74 · 60x109
  • CITIC TC-30
Cones and jaws
  • Metso MP800 · MP1000 · MP1250
  • Metso HP200 to HP800 · GP100 to GP550
  • Symons / Nordberg 7′ Standard and Short Head
  • Sandvik H7800 to H8800 · CH870 to CH895 · CS440
  • Metso C63 to C200 jaws · Sandvik CJ815
Plant · Milling and power transmission

Clutches, brakes, backstops and mill gearing

Authorised distributor for the Regal Rexnord line. Mill girth gears and pinions through a partner gear works under our own engineering control: seven ball mill, SAG mill and rotary kiln gears delivered by the Westrock group into the United States and Canada. Product images and specifications are those of each factory.

Wichita GMC grinding mill clutch
Wichita Clutch

GMC grinding mill clutch

Grinding clutch for controlled high-energy starts on heavy-duty mills.

  • No adjustment or lubrication
  • Torque unaffected by centrifugal force
  • High heat dissipation for jogging
Wichita Standard Vent pneumatic clutch
Wichita Clutch

Standard Vent

Full-circle pneumatic clutch, one to four discs, with large friction area.

  • Extra-thick long-life discs
  • Quick-change ring
  • Remote pneumatic or electric operation
Twiflex VKSD disc brake caliper
Twiflex

VKSD and VMS calipers

Spring-applied disc brake calipers for SAG and ball mills.

  • Discs from 20 mm and 1,000 mm diameter
  • Braking force to 119 kN
  • Park-off function for maintenance
Marland BC backstop
Marland Clutch

BC and CECON backstops

Positive protection against run-back on inclined conveyors and elevators, on the low-speed side of the head shaft.

  • 19 standard models
  • Self-contained, oil lubricated
  • Labyrinth seal, triple sealed
Industrial Clutch

Industrial clutches and brakes

Dry line — LKB, LK, LKM, LKT — and oil-immersed line — CBA, CBH, HBA, HC — for plant drives.

Spares

Complete contract itemisation

Friction and centre discs, airtubes, airtube mounting plates, rotary couplings, hoses, springs and fasteners, against your contract code.

Mill girth gear in two halves on the shop floor
Mill gearing

Girth gears and pinions

Alloy steel cast girth gears and through- or case-hardened forged pinions for ball, SAG, AG and rod mills, rotary kilns, dryers and scrubbers. Manufactured to drawing or supplied as a complete replacement set, with engineers on site for measurements and 3D laser scanning before any steel is cut.

  • Girth gears to Ø12.5 m (41 ft), face width to 1.2 m, module to 40
  • Designed to AGMA 6014, minimum service factors 2.5 root strength and 1.75 flank durability
  • Höfler Rapid 2000 grinding — AGMA Q12 or higher, finish below 0.4 Ra
  • Ladle-refined castings and liquid quenching for uniform hardness
  • ISO 9001:2015 certified works, AGMA associate member
Mill girth gear and pinion mesh with mounted bearings
Redesign

Improving the gear you already run

The works does not only manufacture new. It modifies and improves existing gear assemblies: amendments to gear tooth geometry and careful material selection raise flank durability and root strength service factors while keeping fitment compatibility with your original gear unit.

  • Calculated to current AGMA standards, with finite element analysis
  • KISSsoft, Inventor and Ansys; laser scanning on site
  • Reverse engineering of existing equipment and failure analysis
  • International capacity: Ø16 m turning, Ø14 m gear cutting, forging to 110 t

Trademarks, images and product specifications belong to their respective manufacturers and are reproduced in the capacity of authorised distributor.

Plant · Manufacturing and quality

From raw material to shipping dossier

Westrock partner factories in bronze casting, steel, forging and gears, under our own engineering control and independent inspection before every shipment.

Finished bronze parts
Partner foundry

Centrifugally cast bronze

Partner factory with more than 25 years in copper alloys: centrifugal and sand casting, heat treatment and complete in-house CNC machining.

  • OEM manufacturer of bushings and sleeves for leading brands
  • ISO 9001 · ISO 14001 · ISO 45001
  • Spectrometer, CMM, metallography, hardness, PT and UT
  • Pieces over 4 m and over 10 t
Machined main shaft assembly
Partner factories

Steel, forging and gears

Casting of frames, heads, bowls, rings and counterweights; forging of main shafts, eccentrics and countershafts; spiral bevel ring gears and pinions.

Dimensional control of a major component
Independent inspection

Verification before shipment

An international testing and inspection body performs final inspection at the factory, with dimensional re-measurement and a report per component before every shipment.

Per-piece quality control

1

Raw material

Cathodes and alloying elements with supplier certificate and incoming verification.

2

Melting and chemistry

Spectrometer analysis twice per heat before pouring.

3

Casting

Controlled speed, centrifugal force and temperature; as-cast verification.

4

CNC machining

Roughing, ageing, semi-finishing and finishing to the route sheet.

5

Dimensional

Coordinate measuring machine and FARO arm; report per piece.

6

Non-destructive testing

Dye penetrant and ultrasonic on every piece; hardness and metallography where the drawing requires.

7

Dossier and shipment

Heat, dimensional, NDT and origin certificates; final independent inspection.

12-month warranty, equivalent to the original manufacturer's: free replacement of any piece with premature failure from a manufacturing defect or specification non-compliance.

Rail

The Dayton-Phoenix rail line

Dayton-Phoenix has built for heavy industry since 1939 and describes itself as an OEM supplier to the global rail, mining and industrial markets. Its rail line covers AC and DC motors, braking resistor systems, ventilation, climate control, locomotive parts and electrification. Freight, passenger and maintenance of way. Westrock is an authorised Dayton-Phoenix distributor and quotes the locomotive line alongside off-highway equipment.

J-style locomotive dynamic braking grid resistor panel
Dynamic braking

Locomotive braking resistors

In its own factory catalogue Dayton-Phoenix states it is an “OEM Supplier to both GE & EMD”, with more than 50 years of engineering expertise in hatch design, layout and fan/motor assemblies. The catalogue carries the cross-reference between Dayton-Phoenix and OEM part numbers.

  • Designs exceeding 1 MW per resistor
  • Dynamic braking above 940 amps and 2,800 volts bus
  • Resistance tolerances as tight as ±1.5%
  • 24-month factory warranty
  • Coverage for locomotives over 50 years old
Locomotive rear-view mirror and windshield wing assembly
Locomotive parts

Cab and auxiliary components

A factory line developed with railroads, engineers and OEMs, tested beyond the original requirement: the toilet is vibration tested with a 400-pound load at four times the locomotive pulse, static load tested at 550 pounds, and filled to capacity and frozen at −30 °F for 12 hours.

  • Visors with a flexible resin core and three pivot points
  • Mirrors and windshield wings with aluminium frames and safety-sealed glass, FRA compliant
  • Stainless steel and polyethylene recirculating toilets
  • Bell ringers, check and sanding valves, filtration
  • Engine protectors — Dayton-Phoenix states it is the OEM for this part
48-inch dynamic braking grid fan
Ventilation and climate

Fans, blowers and HVAC

Fans and blowers for equipment and braking grid cooling, and climate and heating systems for cabs and passenger cars.

  • Airflow up to 75,000 CFM
  • Motors from 18 to 105 HP, 200 to 682 volts, 60 to 133 Hz
  • Dynamic two-plane balance
  • HVAC with G3 microprocessor, RS232 port and R407C refrigerant
  • 48 hours of factory testing per unit
Rail grinding train in operation
Maintenance of way

Rail grinding and track maintenance

Motors built for the conditions of rail grinding — heavy dust and abrasive environments — alongside braking resistors and auxiliary components from the same factory.

VOLT module mounted on a rail flatcar
Platform

VOLT — battery-electric locomotive

Turns an existing diesel locomotive into a battery-electric or hybrid unit through a portable, swappable module. The factory reports diesel fuel consumption cut by upwards of 77%, with no fast-charging infrastructure and without replacing the locomotive.

  • Yard switching, regional routes, mainline and long-haul
  • The locomotive operates as it always has
  • Portable module, no fixed works

Freight · passenger · maintenance of way. Product data and specifications: Dayton-Phoenix Group. Fleet, part number and availability enquiries through the contact channels.

Service and support

Authorised Service Centre, Antofagasta

Core reception, metrology, non-destructive testing, evaluation report and repair strategy, assembly and functional testing, under controlled work procedures.

Workshop test bench
Workshop

Equipment

Installed capacity for major components.

  • CNC boring mills to 5,000 kg
  • CNC and conventional lathes
  • Dynamic balancing Ø 3,000 mm
  • Stress relief oven to 700 °C
  • FARO arm · NDT by particles and dye penetrant
  • 10 t and 12 t overhead cranes
Component in process at the workshop
Services

Work for plant and mine

Assembly and re-assembly of major sets, repair and uprating of reducers, shaft recovery by welding and metal spray with final machining, metrology against drawing and on-site inspection.

Cabinet test bench
Simulators

Testing before dispatch

Test benches for control cabinets, auxiliary inverters and cards, plus traction-system simulators for cabs and control groups.

About

The factories we represent

Authorised distributor since 2006 — full line

Brakes and clutches

Industrial Clutch · Wichita Clutch · Twiflex · Svendborg Brakes · Stromag

Backstops

Marland Clutch · Formsprag Clutch

Couplings and power transmission

TB Wood's · Kop-Flex · Falk · Rexnord

Authorised distributor and authorised remanufacturing centre, certified by Industrial Clutch to rebuild product to the original manufacturer's specification. We quote any reference in the line against your part number.

Authorised distributor since 2004 — South America

Dynamic braking

Resistor elements, complete grid, blowers

Platforms

APEX-930 · APEX-790 · SYNC

Traction electronics

Contactors, phase modules, cards, IGBT

In its own factory catalogue Dayton-Phoenix states it is an OEM supplier to both GE and EMD for dynamic braking resistors. Westrock is its authorised distributor and authorised remanufacturing centre in Chile.

Operations we supply in Chile

CodelcoCollahuasiAntofagasta Minerals — CentinelaAntofagasta Minerals — AntucoyaGlencore — Lomas Bayas

And since 1981, in the mines of the Americas

Freeport-McMoRanKennecott Utah CopperASARCOCobre PanamáDrummond
Regal Rexnord Industrial Clutch Wichita Clutch Twiflex Marland Clutch Dayton-Phoenix Group
Contact

Tell us the fleet and the problem

Give us the model, part number and quantity.

Santiago

Juan XXIII 6323, Office 50A, Vitacura — commercial management, contracts and supplier qualification.

Antofagasta

Authorised Service Centre, La Chimba — core reception, workshop and warehouse.

Little Rock, AR

Westrock Company, Inc. — engineering, remanufacturing, stock and international dispatch.

info@westrock.cl · Chile +56 9 5879 9000 · USA +1 501 838 4147